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# Spacing Token Consolidation — Design Spec
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**Date:** 2026-03-16
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**Status:** Approved
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**Scope:** Phases 1-3 (~183 instances across 5 CSS files)
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**Approach:** Phase-by-phase across all files, one commit per phase
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---
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## Context
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The SVS MSP Calculator CSS has ~420 hardcoded px values across 75+ unique values. About half already have tokens defined in `SVS-MSP-Calculator-tokens.css` but aren't being used. This consolidation pass addresses the highest-ROI phases: border widths, existing token adoption, and border-radius scale.
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**Why now:** The project is moving from alpha to beta. Consolidating magic numbers improves maintainability, makes theme adjustments easier, and reduces regression risk from future CSS changes.
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**What's NOT in scope:** Icon/button sizing tokens (Phase 4), typography scale (Phase 5), breakpoint tokens (Phase 6 — CSS vars can't be used in `@media` queries anyway).
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---
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## Phase 1: Border Width Tokens (~124 instances)
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### New tokens (add to `SVS-MSP-Calculator-tokens.css`)
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```css
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--border-thin: 1px; /* structural borders */
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--border-medium: 2px; /* accent borders, summary badges */
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--border-thick: 3px; /* sidebar decorators, group strips */
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```
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### Replacement rules
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| Pattern | Replacement |
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|---------|-------------|
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| `border: 1px solid ...` | `border: var(--border-thin) solid ...` |
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| `border-top: 1px solid ...` | `border-top: var(--border-thin) solid ...` |
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| `border-bottom: 1px solid ...` | `border-bottom: var(--border-thin) solid ...` |
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| `border-left: 1px solid ...` | `border-left: var(--border-thin) solid ...` |
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| `border-right: 1px solid ...` | `border-right: var(--border-thin) solid ...` |
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| `border-width: 1px` | `border-width: var(--border-thin)` |
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| Same patterns for `2px` | Use `var(--border-medium)` |
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| `border: 1px dashed ...` | `border: var(--border-thin) dashed ...` |
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| `border: 1px dotted ...` | `border: var(--border-thin) dotted ...` |
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| `border-*-width: 1px` | `border-*-width: var(--border-thin)` |
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| Same patterns for `2px` | Use `var(--border-medium)` |
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| Same patterns for `3px` | Use `var(--border-thick)` |
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### Files affected
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1. `SVS-MSP-Calculator-components.css` (~86 instances)
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2. `SVS-MSP-Calculator-responsive.css` (~19 instances)
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3. `SVS-MSP-Calculator-layout.css` (~12 instances)
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4. `SVS-MSP-Calculator-print.css` (~7 instances)
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5. `SVS-MSP-Calculator-base.css` (~2 instances)
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6. `SVS-MSP-Calculator-glass.css` (~1 instance)
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### Global exclusions
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- `pre-alpha/` directory — archived reference, do not modify
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- `1px` in `calc()` expressions — visual micro-adjustments
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- `1px` in `box-shadow` offsets — shadow geometry, not borders
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- `1px` in `outline` — separate concern
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- `2px` in non-border contexts (e.g., `padding: 2px`) — that's spacing, not border width
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### Commit message
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`css: tokenize border widths — consolidate 1px/2px/3px to --border-thin/medium/thick`
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---
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## Phase 2: Adopt Existing Spacing Tokens (~37 instances)
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### No new tokens — use what already exists
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| Hardcoded | Token | Count |
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|-----------|-------|-------|
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| `4px` (spacing) | `var(--space-xs)` | ~12 |
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| `8px` (spacing) | `var(--space-sm)` | ~11 |
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| `10px` (spacing) | `var(--space-stack-tight)` | ~5 |
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| `12px` (spacing) | `var(--space-md)` | ~2 |
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| `16px` (spacing) | `var(--space-stack-roomy)` | ~2 |
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| `18px` (spacing) | `var(--space-lg)` | ~2 |
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| `20px` (spacing) | `var(--space-xl)` | ~3 |
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### Replacement rules
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Only replace `margin`, `padding`, and `gap` properties. Do NOT replace:
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- `border-radius` values (Phase 3)
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- `font-size` values (out of scope)
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- `width`/`height` values (out of scope)
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- Values in `clamp()` or `calc()` expressions
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- Intentional off-grid values (`5px`, `9px`, `7px`) — these are deliberate tweaks
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### Files affected
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1. `SVS-MSP-Calculator-components.css` (~30 instances)
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2. `SVS-MSP-Calculator-layout.css` (~4 instances)
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3. `SVS-MSP-Calculator-responsive.css` (~2 instances)
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4. `SVS-MSP-Calculator-print.css` (~1 instance)
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### Commit message
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`css: adopt existing spacing tokens — replace hardcoded 4-20px with var(--space-*)`
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---
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## Phase 3: Border-Radius Scale (~20 instances)
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### New tokens (add to `SVS-MSP-Calculator-tokens.css`)
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```css
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--radius-sm: 4px; /* small corners: pills, badges, small buttons */
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--radius-md: 8px; /* medium corners: cards, modals, containers */
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--radius-lg: 10px; /* large corners: pill buttons, modal dialogs */
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--radius-pill: 999px; /* perfect pill shape */
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```
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Existing tokens remain unchanged:
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- `--radius-control: 6px` — input controls
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- `--radius-card: 12px` — section cards
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### Replacement rules
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| Hardcoded | Token | Count |
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|-----------|-------|-------|
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| `border-radius: 4px` | `var(--radius-sm)` | ~12 |
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| `border-radius: 8px` | `var(--radius-md)` | ~8 |
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| `border-radius: 10px` | `var(--radius-lg)` | ~4 |
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| `border-radius: 999px` | `var(--radius-pill)` | ~1 |
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### Exclusions
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- `border-radius` values inside `clamp()` or `calc()`
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- Outlier values (`2px`, `3px`, `7px`) — keep as hardcoded, too unique to tokenize
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### Files affected
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1. `SVS-MSP-Calculator-components.css` (~18 instances)
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2. `SVS-MSP-Calculator-responsive.css` (~2 instances)
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3. `SVS-MSP-Calculator-base.css` (~1 instance)
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### Commit message
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`css: tokenize border-radius — consolidate to --radius-sm/md/lg/pill scale`
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---
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## Verification (per phase)
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1. **Tests:** `node tests/test-quote-engine.js` — 254/254 must pass
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2. **Visual:** Playwright screenshots at 1920px — Dark, Light, Glass themes
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3. **Mobile:** Playwright at 375px — floating MRR pill, bottom sheet, sync
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4. **Print:** Playwright print media emulation — no regressions
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5. **Diff:** Pixel-compare screenshots before/after — changes should be zero (pure refactor)
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---
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## Risk Assessment
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| Risk | Mitigation |
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|------|------------|
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| Accidental visual change | Playwright pixel-diff before/after each phase |
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| Theme-specific breakage | Light/Glass only override colors/shadows, not border-widths or spacing — low risk |
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| Mobile sync breakage | No DOM ID changes — zero risk |
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| Print regression | Print CSS uses same tokens — verify with print emulation |
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| Token name collision | Checked: no existing `--border-thin/medium/thick` or `--radius-sm/md/lg/pill` tokens |
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| `!important` in theme overrides | Tokenizing `1px !important` in glass.css is valid CSS; border widths don't vary by theme so low risk |
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---
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## Token Summary (final state after all 3 phases)
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### New tokens added to `SVS-MSP-Calculator-tokens.css`
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```css
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/* Border widths */
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--border-thin: 1px;
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--border-medium: 2px;
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--border-thick: 3px;
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/* Border radius (additions to existing scale) */
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--radius-sm: 4px;
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--radius-md: 8px;
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--radius-lg: 10px;
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--radius-pill: 999px;
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```
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### Existing tokens (no changes)
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```css
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/* Spacing (already defined, now actually used) */
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--space-xs: 4px;
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--space-sm: 8px;
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--space-stack-tight: 10px;
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--space-md: 12px;
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--space-stack-roomy: 16px;
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--space-lg: 18px;
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--space-xl: 20px;
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/* Radius (already defined, unchanged) */
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--radius-control: 6px;
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--radius-card: 12px;
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```
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